Magnetic separator and iron remover are core purification equipment to separate ferromagnetic impurities from mineral raw materials, industrial powder, slurry and bulk materials, widely applied in mining, metallurgy, coal, cement, glass, food, chemical and building material industries. Many overseas purchasers often confuse different models when selecting equipment. This article systematically sorts out the classification, working principle and matching application scenarios of our full series magnetic separation & iron removal machines for your reference.
Permanent Magnet & Electromagnetic Magnetic Separator Series Magnetic separators are divided into wet type and dry type according to processing medium.
Wet magnetic separator: Represented by CTB(N,S) permanent magnet drum magnetic separator, NCTB wet permanent magnet concentrator, SX water-based electromagnetic slurry machine. It is suitable for water-based mineral slurry sorting in metal mines, coal washing plants and chemical slurry purification, can realize rough separation, concentration and tailings recovery.
Dry magnetic separator: Including CX series dry permanent magnet high gradient magnetic separator, dry magnetic ring separator, YCPS permanent magnet disk tailings recovery machine. No water needed during operation, perfect for dry powder, block mineral separation in cement, quartz sand, feldspar and dry tailings recovery projects. Auxiliary solid-liquid separation matching machines: ZPG disc vacuum filter, GYW cylindrical vacuum permanent magnet filter and SA ceramic filter series, used for dewatering of magnetic concentrate after magnetic separation to reduce water content of finished mineral products. High frequency electromagnetic vibrating screen and vibrating dewatering screen are matched for grading and dewatering of raw materials before and after magnetic sorting.
Electromagnetic & Permanent Magnet Iron Remover Series Iron removers are mainly used to remove tramp iron impurities mixed in bulk raw materials, prevent iron blocks from damaging crushers, ball mills and extruders, and improve finished product purity, divided into two core categories:
Electromagnetic iron remover: RCDB dry type, RCDC air-cooled self-unloading, RCDA-T air/oil cooled super strong electromagnetic iron remover, RCDD-G ultra strong dry self-discharging model. Adopt electromagnetic coil to generate ultra strong magnetic field, suitable for large iron block removal under high temperature, thick material layer conditions in cement plant, mine crushing production line. Air-cooled and oil-cooled dual cooling structure ensures long-time 24h continuous operation without overheating.
Permanent magnet iron remover: RCYB suspension permanent magnet iron remover, RCYD(C) self-unloading permanent magnet iron remover, RCYG pipeline permanent magnet iron remover. No power consumption for magnetic field, energy saving and low maintenance cost, suitable for food, chemical powder, pipeline conveying raw material iron removal at normal temperature. Pipeline type iron remover can be directly installed on vertical and horizontal conveying pipelines for sealed powder production lines.
Supporting Auxiliary Equipment for Magnetic Separation Production Line A complete mineral processing and raw material purification line needs matched feeding, detection and conveying equipment:
Feeding & metering equipment: GZ electromagnetic vibrating feeder, PTL/PLM constant feeder, ICS electronic large belt metering scale, TGG steady-flow quantitative feeding screw conveyor, to realize uniform, stable and quantitative raw material supply for magnetic separator and iron remover.
Metal detection equipment: GJT-B all-metal detector, can detect ferrous and non-ferrous metal impurities, cooperate with iron remover to realize double metal protection for production lines, especially essential for food and new energy material production.
Mixing & crushing auxiliary machines: Single/double shaft mixer, 2PG double roll crusher, PE jaw crusher and LCMD pulse dust collector, form a complete closed-loop mineral processing system together with magnetic separation main machines.
When selecting magnetic separator and iron remover, buyers need to confirm key parameters including material type (dry powder/wet slurry), material temperature, material layer thickness, required magnetic field strength, handling capacity and installation space. Our technical team can provide free equipment selection scheme according to customer's production line parameters, and support non-standard customized size and automatic control system transformation.
