High-Performance Magnetic Separator For Efficient Dry Material Processing
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High-Performance Magnetic Separator For Efficient Dry Material Processing

Removes iron from materials on conveyor belts, suitable for harsh environments. Effective for raw ore, sinter, pellet, lump ore, and magnetic ores. BTK’s unique magnetic circuit design repeatedly separates materials, absorbing ferromagnetic impurities to protect crushing equipment.
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Product Introduction
 

Products Description

 

 RCDB High Intensity Mining Equipment dry type electromagnetic iron remover for Conveyor Belt

The RCDB series dry electromagnetic iron remover-also alternatively known as the PDC disc electromagnetic iron remover and RCDY series units-is a high-performance magnetic separator independently researched, developed and upgraded by Linqu Samsung Electromagnetic Equipment Co., Ltd.
 
Engineered for industrial impurity elimination, this dedicated de-ironing unit efficiently extracts ferromagnetic contaminants blended within powdery, granular and lumpy non-magnetic raw materials. Built with an entirely sealed resin casting structure and a magnet circuit optimized via computer simulation, it delivers superior magnetic permeability, consistent magnetic field output and robust anti-interference performance. Rectifying common drawbacks of conventional iron separators-insufficient magnetism, unstable operation and fragile construction-it provides steady, high-precision de-ironing performance for bulk material handling and industrial assembly lines.
 
Fully compatible with all belt conveyor systems, the RCDB series demonstrates exceptional environmental tolerance, running reliably amid tough conditions such as heavy dust, high humidity, low temperatures and corrosive atmospheres. An indispensable purification solution for mineral processing and bulk material sectors, it excels at de-ironing crude ore, sinter, pellet ore, lump ore and other mineral feedstocks.
 
Fitted with the proprietary BTK magnetic ore de-ironing system, it leverages a distinctive deep-reach magnet layout to enable multi-cycle separation. Flowing feed undergoes repeated screening, capturing ferromagnetic debris spanning ultra-fine 0.1mm iron filings up to 35kg metal chunks. Comprehensive impurity removal eradicates rigid foreign objects entirely, safeguarding downstream crushers, mills and conveyors against collision harm, wear and breakdowns, while significantly boosting production line stability and operational safety.

 Technical Specifications

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 Drawings & Dimensions

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 FAQ

  • Q:How long is the order lead time?
    A:Standard models: 30-45 days; customized models: 45-60 days.
  • Q:What is the factory address?
    A:Located at No. 1288, Yuqian Rd, Dongcheng St, Linqu County, Shandong, China. Welcome!
  • Q:How is the quotation calculated?
    A:Quotation depends on magnetic field strength, material size, and quantity.
  • Q:What is the warranty period?
  • A:We offer one-year overall warranty. Within the warranty period, we provide free maintenance for product quality problems excluding man-made damage and vulnerable parts.
  •  Company Profile

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  • LINQU SANXING ELECTROMAGNETISM EQUIPMENT CO., LTD.
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  • Shandong Linqu Sanxing Electromagnetism Equipment Co., Ltd. is an integrated enterprise covering independent R&D, engineering design, manufacturing, on-site installation and commissioning.

     

    Our flagship product portfolio consists of electromagnetic magnetic separators, permanent magnetic separators, dry magnetic separators, metal detectors, electromagnets, screw weighers, belt conveyors, vibrating screens, electromagnetic feeders, belt scales, screw feeders, flow meters and complete industrial supporting systems.

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  • Our equipment is widely applied in metallurgy, thermal power, coal mining, mineral processing, paper making, food processing, chemical industry, construction materials, cement and glass manufacturing sectors. We maintain a mature sales network nationwide, with our goods exported to Russia, Australia, Germany, Brazil, India, South Africa and many other overseas markets.
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  • Boasting outstanding production scale and economic performance, Sanxing ranks among the front-tier domestic manufacturers in this industry. We supply both standard models and tailor-made electromagnetic equipment to match clients' unique site conditions and technical requirements. Continuous technological innovation drives our upgrade and strengthens our core market competitiveness year by year.
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  • Strict quality and environmental management underpin our production system. The company has obtained authoritative certifications including ISO 9001 (GB/T19001-2016/ISO9001:2015) Quality Management System, ISO14001 (GB/T24001-2016/ISO14001:2015) Environmental Management System, as well as High-tech Enterprise accreditation. These credentials support full-process quality supervision across the whole R&D and production workflow for our nine core product series.
  • Cases:
  • 1. Mineral Processing In ore processing lines, scattered iron blocks and metal scraps often damage crushing and grinding equipment. Our RCDB dry electromagnetic iron remover is installed on belt conveyors to remove ferrous impurities of all sizes. It effectively reduces equipment wear, cuts downtime and extends machine service life greatly.
    2. Cement Industry Raw cement materials often contain shovel teeth, bolts and steel debris, which cause severe vertical mill abrasion and affect product quality. Our fully sealed iron remover works stably in high-dust environments. It lowers iron content in raw materials, prolongs equipment maintenance cycles and saves operational costs.
    3. Coal and Power Plant Miscellaneous iron parts in raw coal easily scratch conveyor belts and damage pulverizers. Our self-cleaning iron remover adapts to wide temperature changes and harsh working conditions. It eliminates belt tearing issues, reduces equipment failure rates and lowers manual iron-picking labor.
    4. Quartz & Glass Production Tiny iron particles in quartz sand cause glass spots and low yield. Our PDC disc-type iron remover performs multi-stage fine separation for powder materials. It efficiently removes micro iron impurities, improves glass surface quality and increases finished product rate.
    5. Biomass Energy Industry Wood chips and biomass fuel often contain nails and iron scraps that wear shredder blades. Our suspended iron remover automatically separates tramp iron during material conveying. It reduces blade replacement frequency and ensures smooth and safe feeding operation.
    6. Food Processing Industry Fine iron shavings generated during flour and starch processing may contaminate final products. Our hygienic stainless steel iron remover captures ultra-fine iron particles. It helps manufacturers meet food safety standards and guarantee qualified export products.
  •  certification report

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  • 9001
  • 3A
  •  Foreign clients visiting

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