RCYD Suspended Permanent Magnetic Separator

The RCYD Suspended Permanent Magnetic Separator is an automatic, self-cleaning electromagnetic-free tramp iron removal device designed for continuous operation on belt conveyors. It combines a high-intensity permanent magnetic system with a driven rubber belt that automatically removes collected ferrous contaminants without interrupting material flow. This makes the RCYD ideal for industries requiring 24/7 operation with minimal manual intervention, including mining, coal handling, power generation, recycling, cement, and wood processing.

Unlike the RCYB series (manual cleaning), the RCYD integrates a self-unloading belt mechanism that continuously sweeps captured iron away from the magnetic field and discharges it into a collection bin. The entire system is powered solely by a small motor for the belt drive, while the magnetic field itself requires no electricity – offering the reliability and safety of permanent magnetism together with the convenience of automatic cleaning.

The RCYD is suspended above the conveyor via steel ropes or chains, with adjustable height to optimize magnetic capture performance. It is particularly suitable for handling high volumes of tramp iron (e.g., nails, bolts, wear plates, digger teeth) where manual cleaning would be impractical or dangerous.

The RCYD is suspended either transversely (across the belt) or longitudinally (above the head pulley) depending on site conditions. As material moves along the belt conveyor beneath the separator, the powerful permanent magnetic field attracts ferrous tramp metal upward through the burden layer.

The attracted metal particles adhere to the bottom surface of the continuously rotating rubber belt. The belt moves around the stationary magnetic core, carrying the metal sideways or forward (depending on belt direction) toward the discharge end. Once the metal is carried beyond the magnetic field's edge, the magnetic attraction force drops to near zero, and the tramp iron falls by gravity into a collection bin positioned beside or below the separator.

Non-magnetic material continues along the conveyor unaffected. The belt continuously self-cleans, so the magnetic surface remains free of accumulated iron, maintaining full capture efficiency indefinitely without manual intervention.

Optionally, an integrated metal detector can be installed upstream to trigger the belt drive only when metal is detected (energy-saving mode), though the standard RCYD runs continuously.

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