High Performance Separation Equipment - Dry Electromagnetic Powder Iron Remover

The SX Series dry-type electromagnetic powder magnetic separator is a specialised piece of equipment designed for the powder processing industry, specifically for the removal of ferrous impurities from dry powders and granular materials. With a magnetic field strength of up to 23,000 GS, the equipment delivers powerful magnetic force that not only removes mechanical iron filings from the material but also eliminates weakly magnetic impurities such as iron oxide-which are difficult to handle with conventional equipment. It is suitable

Principle of Operation

 

 

 

When the equipment's coils are energised, they generate a high-intensity magnetic field, causing ferrous impurities within the powdered material passing through the chamber to be attracted and retained by the magnetic force; during operation, the magnetic chamber remains in vibration to ensure the smooth discharge of the powder without blockages; the equipment utilises forced oil circulation and water cooling to dissipate heat from the coils, whilst simultaneously monitoring the oil temperature in real time; in the event of abnormal temperatures, the system automatically triggers an alarm or even shuts down to prevent damage to the coils caused by excessive heat; The PLC control system periodically de-magnetises the coil; the adsorbed ferrous impurities then fall away under their own weight, enabling rapid iron removal. Once iron removal is complete, the equipment automatically resumes magnetisation. The entire process operates in an automated cycle, ensuring uninterrupted and stable completion of the powder de-ironisation

1. Powerful iron removal capability: With a maximum magnetic field of 23,000 GS within the chamber, it can remove mechanical iron whilst simultaneously eliminating weakly magnetic impurities such as iron oxide, delivering iron removal performance that far exceeds that of conventional iron removal equipment.

2. Efficient and time-saving iron clearance: A single iron discharge cycle takes just over ten seconds to complete, making clearance convenient and eliminating the need for manual removal of iron.

3. Stable heat dissipation and durability: The forced oil circulation and water-cooling design ensures excellent heat dissipation, preventing the coil from overheating or ageing during prolonged continuous operation.

4. No feed blockages: The magnetic chamber utilises vibration feeding, ensuring smooth flow of dry powders and fine-grained materials, thereby eliminating material blockages and associated downtime.

5. Quiet and smooth operation: Equipped with shock-absorbing and noise-reducing structures, the unit produces minimal vibration and low noise, creating a more favourable production environment.

6. Multi-level temperature control protection: Real-time oil temperature monitoring with automatic high-temperature alarms and shutdowns effectively prevents coil overheating and burnout, resulting in a lower equipment failure rate.

7. Fully automatic, no manual intervention: Equipped with a PLC intelligent control system, the entire process-including excitation, feeding and iron discharge-is fully automated; features a colour touchscreen for one-touch parameter setting and status monitoring, along with a manual control panel for flexible and user-friendly operation, minimising the impact of human error on iron removal quality.

8. Flexible configuration options: Can operate as a standalone unit; multiple units can be connected in series to enhance iron removal accuracy, or in parallel to increase processing capacity, catering to a wide range of production requirements.

Our company focuses on the research and manufacturing of mineral processing equipment, with products covering magnetic separation, iron removal, screening, filtration, and auxiliary equipment, providing professional equipment support for mining, metallurgy, non-metallic minerals, and comprehensive resource utilization.

1. Magnetic separator series

Including dry magnetic separators, wet permanent magnetic separators, concentration magnetic separators, pre selection magnetic separators, dry magnetic ring magnetic separators, plate magnetic separators, high gradient magnetic separators, etc., used for magnetic mineral separation, purification, and resource recovery.

2. Iron remover series

Including electromagnetic iron remover, electromagnetic self dumping iron remover, permanent magnet iron remover, permanent magnet self dumping iron remover, powder iron remover, etc., used to remove ferromagnetic impurities from materials, improve product purity, and protect equipment safe operation.

3. High frequency electromagnetic vibrating screen

Adopting electromagnetic excitation technology, supporting single-layer and double-layer screen surface structures, used for material grading, screening, and dehydration, suitable for fine-grained mineral processing.

4. Filter series

Including drum filter, disc vacuum filter, SA ceramic vacuum filter, used for solid-liquid separation of slurry, dewatering of concentrate, and tailings treatment.

5. Auxiliary equipment series

Including tailings recovery machine, variable frequency metering feeder, demagnetizer, permanent magnet drum, mining metal detector, etc., used for tailings recovery, precise feeding, magnetic treatment, and production equipment protection.
 

1.Q:Are you a manufacturer or a trading company?
A:We are a factory founded in 2003.
We specialize in one-stop services covering design, production, installation and after-sales maintenance.
2.Q:What is the order lead time?
A:Our standard delivery period is 30 to 60 days, while customized orders take 30 to 90 days.
3.Q:What is your factory address?
A:Our factory is situated at No.1288 Yuqian Road, Dongcheng Sub-district, Linqu County, Shandong Province, China. We sincerely welcome your visit.
4.Q:How do you make quotations?
A:We need to confirm magnetic field strength, material specs and order quantity first, these will decide the final quotation.
5.Q:What is the warranty period?
A:We offer one-year overall warranty. Within the warranty period, we provide free maintenance for product quality problems excluding man-made damage and vulnerable parts.
6.Q:Do you offer technical support?
A:Yes. We offer timely and professional technical guidance for equipment operation inquiries, fault troubleshooting and performance optimization.
7.Q:Do you test all products before delivery?
A:Yes, we carry out 100% testing before delivery.
8.Q:What are your payment terms?
A:We adopt T/T terms, 30% deposit in advance, 70% balance before delivery.
9.Q:What is your minimum order quantity?
A:Standard models are available for single unit order. We also provide customized production to meet your actual needs.
10.Q:For More Enquiries, Please Leave A Message
A:If you have any questions, feel free to leave us a message. We will reply within one working day. Please leave your email address or mobile phone number for contact. We look forward to your inquiries.

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