Permanent Magnetic Disk Tailings Recovery Machine
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Permanent Magnetic Disk Tailings Recovery Machine

The Permanent Magnetic Disk Tailings Recovery Machine represents a breakthrough in mineral processing efficiency and environmental sustainability. This innovative equipment is specifically engineered to scavenge and recover valuable residual magnetic minerals (such as magnetite, pyrrhotite, and other ferrous oxides) from mine tailings streams.
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Product Introduction

 

Product Overview

The Permanent Magnetic Disk Tailings Recovery Machine represents a breakthrough in mineral processing efficiency and environmental sustainability. This innovative equipment is specifically engineered to scavenge and recover valuable residual magnetic minerals (such as magnetite, pyrrhotite, and other ferrous oxides) from mine tailings streams. By utilizing a powerful array of neodymium (NdFeB) permanent magnets arranged on rotating disks, this magnetic tailings recovery machine operates with exceptional efficiency, requiring zero electrical power for magnetic field generation. It directly addresses the critical industry needs of increasing overall plant recovery rates, reducing valuable product loss to tailings dams, and minimizing environmental footprint. The robust design of the Permanent Magnetic Disk Tailings Recovery Machine ensures reliable, continuous operation in the harsh conditions of mineral processing plants, offering a rapid return on investment by transforming waste into profit.

product-800-533

 

Product Specification

 

(Custom configurations available upon request.)

Model

Specifications

Work area (m²)

Power (KW)

Main revolutions (RPM)

Surface magnetic field strength (MT)

Processing capacity (T/h)

Recycled ore grade

Granularity

8008

800×8

12

5.5

1

170

200

30-40

0.5-1.5

1008

1000×8

15

5.5

1

170

240

30-40

0.5-1.5

1508

1500×8

20

5.5

1

170

280

30-40

0.5-1.5

1510

1500×10

25

5.5

1

170

350

30-40

0.5-1.5

1512

1500×12

30

5.5

1

170

420

30-40

0.5-1.5

1608

1600×8

24

5.5

1

170

340

30-40

0.5-1.5

1610

1600×10

30

5.5

1

170

420

30-40

0.5-1.5

1612

1600×12

36

5.5

1

170

500

30-40

0.5-1.5

 

Model

A

B

C

B1

L

L1

L2

B3

ø

1508

1256

380

1700

2296

2200

826

70

90

1500

1510

1480

380

1700

2520

2200

1050

70

90

1500

1512

1704

380

1700

2744

2200

1274

70

90

1500

1608

1256

380

1800

2296

2300

826

70

90

1600

1610

1480

380

1800

2520

2300

1050

70

90

1600

1602

1704

380

1800

2744

2300

1274

70

90

1600

 

Working principle

 

product-2396-748

 

The slurry is fed into the machine's tank. The rotating magnetic disks of the permanent magnetic disk tailings recovery machine are partially submerged in the slurry. The powerful permanent magnets embedded in the disks attract and hold magnetic particles to their surface. As the disks rotate out of the slurry, the magnetic particles are lifted out. Upon passing the discharge zone where the magnetic field is weakest, the concentrated magnetic material is automatically scraped off by brushes or strips into a collection launder. The non-magnetic tailings overflow from the weir at the opposite end of the tank, now significantly depleted of magnetic content.

 

Application effect

 

The economic value reflected by the application of the permanent magnetic disk tailings recovery machine is described below:

product-1296-864

After iron ore undergoes concentrating operations, its primary components are concentrated in the concentrate. In some cases, secondary components or other metals are also recovered after comprehensive processing, resulting in a residual product with very low useful content, known as tailings. It should be noted that the tailings still contain a significant amount of useful iron. For example, a concentrator with a designed annual capacity of 6 million tons, with an ore grade of 30% and a concentrate grade of 66%, produces 2.2 million tons of iron concentrate annually and 3.8 million tons of tailings, of which approximately 380,000 tons contain iron. To fully utilize national resources, we have developed a multi-disc magnetic separator for recovering useful iron from tailings. This allows for recovery of up to 35% of the iron content. Because the tailings are from the upper reaches of the mine, their particle size is relatively small. After fine grinding and weak magnetic separation, we can recover at least 80,000 tons of qualified iron concentrate. Based on a minimum selling price of 150 yuan per ton, this could generate an annual output value of 12 million yuan, a 40% national profit rate, and an annual profit of 4.8 million yuan.

 

Company Patent

 

Our disk separators are manufactured under a strict ISO 9001 quality management system. The core permanent magnet blocks are sourced from leading suppliers. All electrical components are CE certified. Each unit undergoes a rigorous factory test before shipment.

product-908-1280

 

FAQ

 

Q: How long is the order lead time?

A: The delivery time for standard models is 30-60 days; the delivery time for customized models is 30-90 days.

Q: Factory address?

A: Our factory is located at No. 1288, Yuqian Road, Dongcheng Street, Linqu County, Shandong Province, China. You are welcome to visit us!

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